Order specific quality checks at the PC-Topp.NET Machine Terminal are a powerful instrument for making sure that your products conform to the given quality standards. They are highly configurable and can be adapted exactly to your needs. A quality check’s execution is defined by its content (e.g. ink viscosity, bar code, caliper,…) as well as by the following factors:

• Interval of execution Quality checks are executed periodically; the intervals between the quality checks can be defined very flexibly, e.g. every 15 minutes, every third run, after every order etc.
  • New: Quality Check at Shift Start
    Forces the user to execute the quality check by blocking every other action until the check is done.
• Conditions of execution
  Quality checks can be restricted by specific conditions. Currently, PC‑Topp.NET supports the following conditions four of which have been newly added:
  • New: Customer Name
    Applies to orders for the specified customer.
    (Please note that even slight spelling differences like e.g. Universal Plant vs. UNIVERSAL PLANT can cause errors.)
  • New: Customer Number
    Applies to orders for the specified customer number.
  • Extra Customer Info
    Applies to orders by customers marked for the Extra Customer Info functionality.
  • First Run
    Applies to orders resp. articles that run for the first time.
  • New: Next Machine
    Applies if the next machine of this order is the given one.
  • Last Machine
    Applies if the current machine is the last before Shipping in the current order’s machine routing, i.e. for finished goods orders.
  • Die Cut
    Applies to orders that are die cut on the current machine.
  • New: Scores
    Applies if the order has either corrugator or conversion scores.
  • Print
    Applies to orders that are printed on the current machine.
  • Preprint
    Applies to orders that are produced with preprinted liner.
  • Customer Complaint
    Applies to orders for which a customer complaint has been entered.
  • Article Number
    Applies to orders with the specified article number.
  • Rework
    Applies to orders returned by the customer that have to be rerun.
  • Number of Printing Colors
    You can define a number of printing colors and an operator (EQUAL, NOT EQUAL, LARGER THAN, LESS THAN).
    Applies if the number of printing colors in the current order equals the predefined number of colors and if the predefined operator applies.
  • Color and Print Unit
    You can define a color and the position of the color resp. print unit in the printing sequence.
    Applies if the predefined print unit contains the predefined color, e.g. if color no. 3 is black.

The Products section of our homepage provides more in-depth information on the PC-Topp.NET quality checks

If you would like us to implement specific quality checks for you please contact us: http://www.pctopp.com/en/about_us/contact.mspx

The new Quality Check Shift Report shows all quality checks done during the selected shift(s). For each order all quality checks are listed with execution time(s), results and the responsible crew member. If a quality check has expired or failed it is color highlighted.

Additionally, the Quality Check Shift Report contains a shift summary with the attendance times of the crew members, the number of quality checks per crew member, and an overview of this shift’s passed, failed, and expired quality checks.